Encapsulator machine

Product Introduction

NJP7800 fully automatic Encapsulator machine is a powerful assistant for efficient production in the pharmaceutical industry. As a fully automatic closed filling equipment with intermittent operation and multi hole plug measurement, it has a high degree of automation and can automatically complete a series of processes such as bag sowing, bag separation, filling, waste bag removal, bag locking, and finished product discharge in one go, greatly improving production efficiency and saving enterprises a lot of labor and time costs.

Product Parameter

The fully automatic Encapsulator machine has a wide range of applications and can be used in pharmaceuticals, food supplements, veterinary medicine, and other fields. Provide highly flexible customized solutions for different customer needs. We can customize exclusive filling molds and process flows based on the specifications, material characteristics, and production capacity requirements of the capsules you produce. Whether it is small-scale experimental production or large-scale industrial manufacturing, it can be perfectly adapted.

Enclosed type empty Encapsulator machine features:

1. The combination of leak proof powder and intelligence in this device reflects the intelligent production of Industry 4.0. On the basis of the human-machine interface, broadband is connected, and a remote module and 360 degree high-definition camera are installed, allowing for simultaneous remote online observation and operation of devices on multiple mobile phones, computers, and tablets.

2. The electrical components, touch screen, frequency converter, PLC, and thermal relay adopt Siemens from Germany, and the intermediate relay adopts Omron from Japan. Reliable electrical appliances ensure the stability of the equipment.

3. The entire equipment seal has been modified from a single-layer seal to a double-layer seal, with some parts reaching three layers, greatly ensuring the service life of the bearings.

4. In order to solve the problem of significant measurement differences caused by serious powder leakage in the production of granular drugs, the traditional processing technology has been changed, and the precision requirements for processing and assembly gaps have been improved.

During the process of drug filling, filling, and measuring disc movement, the corresponding holes fully solve the problem of powder leakage in production engineering, improve the accuracy of filling, and thus solve the gap filling method of the original NJP-2 generation fully automatic capsule filling machine.

Application Areas

The fully automatic Encapsulator machine has a wide range of applications and can be used in pharmaceuticals, food supplements, veterinary medicine, and other fields. Provide highly flexible customized solutions for different customer needs. We can customize exclusive filling molds and process flows based on the specifications, material characteristics, and production capacity requirements of the capsules you produce. Whether it is small-scale experimental production or large-scale industrial manufacturing, it can be perfectly adapted.

Pharmaceutical Production Process 

The Encapsulator machine production process is efficient and reliable, featuring:

• Powder Preparation: Raw materials are pre-processed to ensure uniformity.
• Capsule Loading: Capsules are automatically placed into the machine for filling.
• Filling: Precision mechanisms fill the capsules with the prepped material.
• Sealing: The filled capsules are sealed to ensure product integrity.
• Polishing: The final product through capsule polishing remove powder and sorter broken empty capsules.

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Encapsulator machine Real Photos Shows

The main body of the Encapsulator machine is made of high-quality stainless steel material, which is not only sturdy and durable, effectively extending its service life, but also meets strict hygiene standards, easy to clean and disinfect, and minimizes the risk of cross contamination during the production process. Its internal structure has been carefully designed, with each component working closely together and running smoothly, greatly improving production efficiency. The filling task of thousands of capsules can be completed per hour, significantly increasing the production capacity of enterprises and meeting the growing market demand.

Quality Control

At Factop, we prioritize quality and ensure that each Encapsulator machine meets industry standards:​​​​​​​

Wooden Packing of Encapsulator machine

Purchasing our Encapsulator machine is just the beginning of cooperation. We are committed to providing customers with comprehensive and one-stop after-sales service. A professional technical team will follow up throughout the equipment installation and debugging phase to ensure the smooth operation of the equipment. At the same time, provide customers with detailed operation training to enable operators to proficiently master the use skills and maintenance points of the equipment.

FAQ

Q: What materials can the machine handle?

A: The Encapsulator machine​​​​​​​ is capable of handling powders, granules, and pellets, suitable for a wide range of pharmaceutical and health care products.

Q: Is the machine compatible with different capsule sizes?

A: Yes, the machine supports capsule sizes from 00 to 5# for versatile production.

Q: How do I ensure the machine stays in optimal condition?

A: Regular maintenance and using only genuine spare parts will ensure your machine runs smoothly for years. We offer ongoing support to help with maintenance needs.

If you’re ready to improve your capsule production line with cutting-edge technology, don’t hesitate to contact us at [michelle@factopintl.com] and whatsapp [0086-15589730521]. Let Factop Pharmacy Machinery Company be your partner in efficiency and quality.