Tablet press machine

Product Introduction

In many industries such as pharmaceuticals, food, and chemicals, the tablet pressing process is a crucial step in product formation. As the core equipment for implementing this process, the performance of the rotary tablet press directly affects the quality of the product, production efficiency, and economic benefits of the enterprise. The ZP420-25D rotary tablet press machine stands out in the market with its excellent design, advanced technology, and stable performance, becoming the preferred tablet press equipment for many enterprises. This article will provide a comprehensive and in-depth introduction to the ZP420-25D rotary tablet press, from its structural design, working principle, performance characteristics, application fields to operation and maintenance, presenting readers with a clear and complete product overview, helping enterprises better understand and choose tablet press equipment suitable for their own production needs.

The ZP420-25D rotary tablet press machine is an efficient tablet press equipment that combines advanced technology and exquisite craftsmanship. It fully considers the requirements of modern industrial production for high precision, high speed, high stability, and easy operation and maintenance of tablet pressing equipment. This device is suitable for pressing tablets of various shapes, sizes, and materials, and can meet the diverse production needs of different industries such as pharmaceuticals, food, health products, and chemicals. Whether it is small-scale experimental production or large-scale industrial production, ZP420-25D can provide reliable tablet pressing solutions for enterprises with its outstanding performance.

Product Main Parameter

Tablet press machine structure design features:

Body frame: Made of high-strength and high-quality steel welded together, it undergoes strict aging treatment and precision machining to ensure that the body frame has extremely high stability and rigidity. The sturdy body can effectively reduce vibration and noise during equipment operation, provide a stable working platform for the tablet pressing process, and ensure the consistency of tablet pressing quality.
Rotary table: The rotary table is one of the core components of the tablet press, supported by high-precision bearings, which can achieve smooth and high-speed rotation. On the turntable of ZP420-25D, there are 25 stamping dies evenly distributed. The number and layout of stamping dies have been carefully designed to ensure both production efficiency and the uniformity and stability of the tablet pressing process. The material of the turntable is selected from special alloy steel, which has undergone heat treatment and surface hardening treatment, and has excellent wear resistance and corrosion resistance, extending the service life of the turntable.
Feeding system: The feeding system adopts advanced forced feeding method, consisting of feeding hopper, feeder and feeding track. The feeding hopper is made of stainless steel material and has a large capacity, which can meet the needs of continuous production. The feeder uniformly transports the material to the feeding track through specially designed spiral blades, and then accurately fills the material into the die through the feeding track. The forced feeding method ensures stable and consistent filling of materials in the die, effectively improving the accuracy and consistency of tablet weight.
Tablet pressing system: The tablet pressing system includes an upper punch, a lower punch, and a middle die. The upper and lower punch heads are guided by high-precision guide rails, which can achieve precise up and down movements. The middle mold is fixed on the turntable and cooperates with the upper and lower punches to complete the pressing process. The punch and middle die are made of high-quality alloy steel, which has undergone precision machining and heat treatment, and has extremely high hardness and wear resistance. The surface of the punch has been polished to achieve extremely high smoothness, effectively preventing material sticking and ensuring the appearance quality of the tablet.
Control system: Equipped with advanced PLC control system, comprehensive monitoring and operation of equipment are achieved through human-machine interface (HMI). Operators can easily set various tablet pressing parameters on the HMI, such as pressure, speed, tablet weight, tablet thickness, etc. The control system can accurately control the operation of the equipment based on the set parameters. At the same time, the control system also has fault diagnosis and alarm functions, which can monitor the operating status of the equipment in real time, issue alarm signals in a timely manner when faults occur, and display fault information, making it convenient for operators to troubleshoot and repair.

The working process of ZP420-25D rotary tablet press is mainly divided into three stages: feeding, tablet pressing, and tablet discharging.
Feeding stage: The material enters the feeder from the feeding hopper, and under the action of the feeder's spiral blades, the material is forcibly transported to the feeding track. The feeding track accurately fills the material into the middle mold hole on the turntable, and as the turntable rotates, the material is carried into the pressing area.
Tablet pressing stage: When the middle die hole containing the material rotates between the upper and lower punches, the upper punch moves downward under the action of the cam, and the lower punch moves upward under the action of another cam. The upper and lower punches press the material inside the middle die hole, compressing it into tablets. During the tablet pressing process, the hardness and thickness of the tablets can be controlled by adjusting the pressure of the upper and lower punches.
Step out: The pressed tablets continue to rotate with the turntable. When the tablets reach the dispensing position, the lower punch moves upward under the action of the cam, pushing the tablets out of the mold and falling onto the dispensing track, completing the entire tablet pressing process.

Application Areas

Our tablet press machine are used in big pharmaceutical factory. Pharmaceutical production: In the pharmaceutical industry, the ZP420-25D rotary tablet press is widely used in the production of various drugs, including tablet, capsule, granule and other dosage forms for tablet pressing processes. Whether it is ordinary drugs or high-end drugs such as antibiotics, cardiovascular drugs, anti-tumor drugs, etc., this device can ensure the quality and efficacy of drugs with its high-precision and high stability tablet pressing performance. For example, in the production of sustained-release and controlled release tablets that require extremely high precision and hardness, ZP420-25D can accurately control the tablet pressing parameters and produce high-quality products that meet quality standards.
New drug development: In the stage of new drug development, small-scale experimental production is required to verify the formula and process of the drug. The ZP420-25D rotary tablet press has the characteristics of easy operation and high flexibility, and can quickly adjust tablet parameters to meet the requirements of different formulations. At the same time, its high-precision compression performance can ensure the quality consistency of experimental samples, providing reliable technical support for new drug development.
Pharmaceutical packaging: In the pharmaceutical packaging process, the quality and appearance of tablets directly affect the market image of the product. The tablets produced by ZP420-25D have a smooth surface and regular shape, making them easy to carry out subsequent packaging processes such as coating and printing. High quality tablet packaging can not only improve the aesthetics of drugs, but also enhance their stability and shelf life.

Health food production: With the improvement of people's health awareness, the demand for health food market is increasing day by day. The ZP420-25D rotary tablet press can be used to press various health food tablets, such as vitamin tablets, mineral tablets, protein tablets, etc. In the production of health food, there are high requirements for the safety and quality of tablets. This equipment can strictly control the hygiene conditions during the tablet pressing process, avoid material contamination, and ensure the quality and taste of tablets.

Production Process

The tablet press machine production process for our product ensures consistency, quality, and efficiency. It involves:

• Powder Mixing: Raw materials are precisely mixed to form a uniform powder blend.
• Compression: The blended powder is fed into the tablet press and compressed under controlled pressure.
• Tablet Ejection: Finished tablets are ejected into collection bins, ready for packaging.
• Quality Check: Tablets undergo rigorous quality control to ensure they meet all required standards.

Quality Control

In terms of raw material procurement, only high-quality suppliers are selected, and strict quality inspections are conducted on each batch of raw materials to ensure that the quality of raw materials meets the design requirements of the equipment. In the production process, advanced production technology and high-precision processing equipment are used to perform precise machining and strict testing on each component, ensuring the quality and accuracy of the components. After the equipment is assembled, it undergoes multiple rigorous debugging and testing processes to ensure that the performance and quality of the equipment reach their optimal state. Only products that have passed all GMP standard quality inspections are allowed to be sold at the factory.

Our Customer Feedback
* Our tablet press machine products/services have successfully entered markets in over 150 countries and regions worldwide and have gained widespread recognition.
* We are committed to providing high-quality products/services to global customers and have established a good international reputation.
* We actively participate in international exchanges and cooperation, and have established long-term and stable cooperative relationships with over 1000 companies and institutions worldwide.

Our Company Workshop
Factop pharmaceutical machinery company is a leading manufacturer and supplier of pharmaceutical machinery, we have more than 30 years working experience in pharmaceutical and laboratory machinery.

At present, the company produce a wide range of tablet production line, capsule filling line, softgel produce line, bottle counting filling line, sachet packing line etc, which enjoy a high reputation in the pharmaceutical area.  

FAQ

Q1: What is the production capacity of the tablet press machine?

A1: Our machines are capable of producing up to 3000 tablets per hour, depending on the model and material used.

Q2: What certifications do the products have?

A2: Our tablet presses are certified with ISO9001:2015 and CE, ensuring high quality and compliance with international standards.

Q3: How long does delivery take?

A3: Delivery times vary depending on your location, but we strive to ship within 7-14 days after order confirmation.

Q4: Do you offer technical support?

A4: Yes, we provide comprehensive technical support, including installation, training, and ongoing assistance.

If you’re ready to enhance your production line with a high-quality tablet caplet maker, don’t hesitate to contact us at michelle@factopintl.com. Let us help you streamline your manufacturing process with our state-of-the-art equipment!