Soft Gel Capsule Filling Machine

Product Introduction

Welcome to the ultimate solution for pharmaceutical, food, and healthcare manufacturers looking for precision and efficiency in capsule filling – the Machine by Factop Pharmacy Machinery Company. With years of experience in solid pharma processes and packaging lines, we deliver high-tech equipment designed to meet GMP standards and boost your production capabilities. Whether you're in the pharmaceutical, food, or healthcare industry, our Soft Gel Capsule Filling Machine is your key to achieving consistent product quality and high production efficiency.

Product Advantage:
Design and Transmission: Adopting the third-generation soft capsule machine development platform HSRDP3.0 product, the new modular and standardized design ensures smooth spindle transmission, and the main drive system does not require liquid lubricating oil.
Feeding and injection: The feeding pump injection system is designed for viscous materials and has a wide range of applications; The injection temperature control adopts dual PID control, with fast temperature response and precise control.
Adhesive film control: The adhesive film is actively driven throughout the entire process and fed into the mold, resulting in minimal deformation and a beautiful pill shape; The adhesive film on both sides is transmitted in a straight line without adjustment, ensuring stable production.
Operation and maintenance: Each subsystem is independently controlled, with pneumatic constant pressure and digital display for the rolling die. The rolling die is designed without wire alignment, and the injection body is electrically self-locking for lifting. The feeding pump is designed without adjustment, and the daily maintenance part is simplified and convenient.
Other advantages: Low noise design of the host, use of grease lubrication, quantitative micro lubrication of the adhesive film, most soft capsules are solvent-free, precise adjustment of the adhesive film thickness, automatic water cooling of the adhesive film cooling, optional installation of temperature control hopper.

Specifications

Our company provides: comprehensive support for the production process and formula of soft capsules, integrating research and development, production, and process research. This includes the trial production of new soft capsules, engineering consulting, practical workshop design, supply of complete soft capsule production line equipment, detailed soft capsule formula and process, demonstration workshop display of soft capsule GMP, actual production training in soft capsule GMP workshop, and OEM processing of soft capsules.

Working principle: The drop type soft capsule machine in the HSR series adopts a unique double-layer nozzle technology. The glue and medicine are respectively passed through precision designed nozzle channels. At the nozzle outlet, the adhesive liquid forms a circular capsule shape due to the surface tension and pressure difference, and at the same time, the liquid medicine is accurately injected into the interior of the capsule. Subsequently, the soft capsule falls into the coolant under the action of gravity and rapidly solidifies into shape. This method can precisely control the size and shape of soft capsules, especially suitable for the production of soft capsules with liquid or semi-solid contents.

Application Areas

The soft gel capsule filling machine is perfect for a variety of industries, including:

• Pharmaceutical: Ideal for manufacturing soft gel capsules filled with medicine, vitamins, or supplements.
• Food Processing: Suitable for health supplements, protein capsules, and even food-based soft gels.
• Healthcare: Perfect for creating fish oil, multivitamins, and herbal supplements.
• Chemical and Veterinary: Produces soft gels for use in fertilizers, mosquito repellents, and veterinary drugs.

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Production Process

The Soft Gel Capsule Filling Machine uses a streamlined, automated process to ensure top-notch production:

1. Gelatin Melting: Gelatin is melted to the right viscosity. 2. Produce pills: The machine accurately fills the capsule with liquid or paste. 3. Drying: The capsules are dried and solidified for easy packaging. 4. Sorting capsules. 5. Bottle packing​​​​​​​

Soft Gel Capsule Filling Machine Photos Show

Our Soft Gel Capsule Filling Machines are have small Lab use model 60, middle 100-120, bigger model 250-300 etc.

FAQ

• What is the capacity of the Soft Gel Capsule Filling Machine?

• The capacity ranges from 30,000 to 100,000 capsules per hour depending on the model.

• Can the machine handle different capsule sizes?

• Yes, the machine is designed to accommodate various capsule sizes including 00, 0, 1, and 2.

• What certifications does the machine have?

• Our Soft Gel Capsule Filling Machine is CE certified and ISO 9001:2015 certified, ensuring compliance with international standards.

• Is training provided with the machine?

• Yes, we offer comprehensive training for your staff on machine operation, maintenance, and troubleshooting.

• What industries use Soft Gel Capsule Filling Machines?

• The machine is ideal for pharmaceutical, healthcare, food processing, chemical, and veterinary industries.

Conclusion

The Soft Gel Capsule Filling Machine from Factop Pharmacy Machinery Company is engineered to enhance your production capabilities with cutting-edge technology, seamless operation, and reliability. Whether you're a large enterprise or a small-medium business, we offer the flexibility, precision, and support you need to succeed in your manufacturing goals. Contact us today at michelle@factopintl.com to learn more or request a quote.